Tailor-made small series

Flexible production for small quantities

At memoplast, we focus on efficient small-batch production using plastic injection molding. Our modular master mold system and state-of-the-art technologies enable us to produce your small batches quickly, precisely, and flexibly – perfect for testing new products on the market or fulfilling customized orders.
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Tailor-made
solutions
Personal advice and
support
Fast
implementation
Sustainable
production
Injection-molded parts made from original materials

Economical solution for your small series production

Do you need several thousand injection molded parts in series quality, but want to avoid the high investment costs for a steel mold? Or do you have a new product and want to launch it on the market without long waiting times? Small series production from memoplast offers you the perfect solution.

In our small series production, your injection molded parts are manufactured on conventional injection molding machines from original series material. Depending on your needs, our small series injection molds are equipped with slides and hot runners – just like series tools. The decisive difference lies in the material of the mold: Instead of steel, we use a high-strength aluminum alloy. Studies have shown that this material has no measurable influence on the component properties. This way, you receive near-series parts that correspond in appearance and function to series components from steel molds.

Our small series tools also benefit from our proven memoplast master mold system. This modular system, like our prototype tools, saves valuable time and costs in tool creation. Unlike prototype tools, we enable the demolding of undercuts through automatically moving slides – exactly as in series production. The tool itself is made from a high-strength aluminum, allowing us to achieve service lives of more than 100,000 parts, depending on the component geometry, number of cavities, and the plastic used.

Our small series production is ideal for small to medium batch sizes where a series mold is not yet cost-effective. You can already supply the market with a small series while the series mold is still under development. Furthermore, tool changes and dimensional adjustments are easily possible in this process, which offers you maximum flexibility in product development.

In our small series production, we process almost all plastics and can also implement a variety of special injection molding processes, such as insert molding or two-component injection molding. This versatility allows us to meet individual requirements and produce a wide range of products.

Our small series production is suitable for quantities from 50 up to approximately 10,000 parts per year or for one-off batch sizes of up to 100,000 parts. If you only need a small quantity, our prototype injection molding might also be of interest to you. We would be happy to provide you with a free quote for your small series – contact us now and let's realize your product idea together.

Prototypes & small series for all industries

Automotive Industry
In the automotive industry, precision and durability are crucial, which is why we manufacture appropriate prototypes.
Mechanical Engineering
Our tailor-made plastic parts are optimized for demanding technical applications in mechanical engineering and extreme loads.
Electronics
Our custom-fit plastic parts for the electronics industry support the rapid development of innovative products.
Medical Technology
memoplast produces medical prototypes and small series according to the highest standards in terms of accuracy, cleanliness and material compatibility.
Packaging
We offer customized plastic injection molding solutions for packaging.
Your Industry
For your innovative ideas, we develop customized plastic parts as prototypes and small series – for every industry!
It works that simply
Get your prototype in 4 steps!
1.
Initial contact and advice
Contact us – by phone, email, or using our contact form. In an initial consultation, we'll discuss your idea, clarify your requirements and goals, and find the optimal solution for your project.
2.
Project planning and offer
Based on your requirements, we will prepare a detailed project plan and a non-binding quote. We will advise you on material selection, suitable processes, and clarify all technical details.
3.
Implementation
Once you've approved it, we'll implement your project using our modern rapid tooling processes. Whether it's prototypes or small series, we work precisely and efficiently so you can get the results quickly.
4.
Feedback and optimization
You will receive the finished parts for inspection and testing. If necessary, we will make adjustments to achieve the perfect final result. We will support you until your project is successfully implemented.
Frequently asked questions
Everything you want to know
What are the advantages of small-scale production in injection molding?
Small-batch production using injection molding allows you to produce functional plastic parts efficiently and cost-effectively in small quantities. This allows you to test your product early on the market or fulfill initial orders.
What quantities can be produced as a small series?
At memoplast, we can produce small batches from a few hundred to several thousand pieces. The exact quantity depends on your individual requirements and the intended application.
Which materials can be used for small-scale production?
We use a wide selection of high-quality plastics that meet both the aesthetic and functional requirements of your industry. This provides you with near-production components that are ready for immediate use.
How quickly can small series be produced?
Thanks to our efficient rapid tooling process and flexible manufacturing processes, we can typically produce small batches within a few weeks. The exact time depends on the complexity of the project.
Can design changes be implemented during small-scale production?
Yes, our flexible production method allows us to implement design changes even during small-batch production. This allows you to further optimize your product and adapt it to market requirements.

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