Do you need several thousand injection molded parts in series quality, but want to avoid the high investment costs for a steel mold? Or do you have a new product and want to launch it on the market without long waiting times? Small series production from memoplast offers you the perfect solution.
In our small series production, your injection molded parts are manufactured on conventional injection molding machines from original series material. Depending on your needs, our small series injection molds are equipped with slides and hot runners – just like series tools. The decisive difference lies in the material of the mold: Instead of steel, we use a high-strength aluminum alloy. Studies have shown that this material has no measurable influence on the component properties. This way, you receive near-series parts that correspond in appearance and function to series components from steel molds.
Our small series tools also benefit from our proven memoplast master mold system. This modular system, like our prototype tools, saves valuable time and costs in tool creation. Unlike prototype tools, we enable the demolding of undercuts through automatically moving slides – exactly as in series production. The tool itself is made from a high-strength aluminum, allowing us to achieve service lives of more than 100,000 parts, depending on the component geometry, number of cavities, and the plastic used.
Our small series production is ideal for small to medium batch sizes where a series mold is not yet cost-effective. You can already supply the market with a small series while the series mold is still under development. Furthermore, tool changes and dimensional adjustments are easily possible in this process, which offers you maximum flexibility in product development.
In our small series production, we process almost all plastics and can also implement a variety of special injection molding processes, such as insert molding or two-component injection molding. This versatility allows us to meet individual requirements and produce a wide range of products.
Our small series production is suitable for quantities from 50 up to approximately 10,000 parts per year or for one-off batch sizes of up to 100,000 parts. If you only need a small quantity, our prototype injection molding might also be of interest to you. We would be happy to provide you with a free quote for your small series – contact us now and let's realize your product idea together.
